Checklist · Daily Plant Prestarts

Vehicle Loading Crane (Hiab) Pre-Start Checklist

Daily pre-start inspection for truck-mounted vehicle loading cranes (knuckle boom and stiff boom), covering stabilisers, boom, hook, rated capacity limiter and controls. Completed by the operator before the first lift each day.

40 checklist items · Last reviewed

Checklist Items

ItemPass / YesFail / No
CRANE & OPERATOR DETAILS
Date
Truck Registration
Crane Make, Model & Rated Capacity (metre-tonnes)
Operator Name
High Risk Work Licence Class & Number (CV required for 10 metre-tonnes and above)
Crane Hour Meter / Cycle Counter Reading
HYDRAULICS & POWER TAKE-OFF
Hydraulic oil level adequatePassFail
PTO engages and disengages correctlyPassFail
Hydraulic hoses and fittings: no leaks, chafing or bulgesPassFail
Boom cylinders and holding valves: no leaks or driftPassFail
STABILISERS
Stabiliser beams extend and retract fully, no cracksPassFail
Stabiliser legs and footplates: no damage or bendingPassFail
Stabiliser beam locks / pins engagePassFail
Outrigger pads / packing on truck and in good conditionPassFail
Stabiliser warning lights / flags operationalPassFail
Level indicator / bubble gauge legiblePassFail
BOOM & SLEW
Boom sections: no cracks, dents, bends or weld damagePassFail
Extension wear pads and sections run freelyPassFail
Boom pins, keepers and bolts securePassFail
Slew system: smooth, no abnormal noise or playPassFail
Boom rest / stowage cradle intactPassFail
HOOK, WINCH & ATTACHMENTS
Hook: no cracks or deformation; safety latch functionalPassFail
Winch rope (if fitted): no kinks, broken wires, crushing or corrosionPassFail
Rope correctly spooled on drumPassFail
Attachments (grab, fork, jib) secure and rated for usePassFail
SAFETY DEVICES & CONTROLS
Rated capacity limiter / overload protection tested and operationalPassFail
Emergency stops (all control stations) functionalPassFail
Control levers return to neutral and are labelledPassFail
Remote control unit (if fitted): charged, all functions and e-stop workingPassFail
Anti-two-block / over-hoist device functional (if winch fitted)PassFail
Boom-up / stowed warning alarm in cab operationalPassFail
Load chart displayed and legible at the control stationPassFail
DOCUMENTATION & SITE
Annual / periodic crane inspection currentYesNo
Overhead powerlines identified and approach distances plannedYesNo
Ground suitable for stabiliser loadsYesNo
DEFECTS & SIGN-OFF
Defects found (describe or write "None")
Defects reported to supervisorYesNo
Crane fit for operationYesNo
Operator Signature
Supervisor Signature