Important: This SWMS template is provided as a starting point only. It must be reviewed and customised to reflect the specific conditions, hazards, and controls for your workplace and task. The PCBU remains responsible for ensuring the SWMS is suitable for the specific work. This template does not constitute legal advice. Refer to your state or territory WHS regulator for compliance requirements.
Confined Spaces
Tank and Vessel Entry — Safe Work Method Statement
Safe Work Method Statement for entry into tanks and vessels including atmospheric testing, isolation, and rescue procedures in compliance with the model WHS Regulations.
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Personal Protective Equipment
Full-face supplied air respirator (SAR) or SCBAChemical-resistant coverallsSafety harness and lanyardSteel-capped safety bootsChemical-resistant glovesHard hatIntrinsically safe head torch
High Risk Construction Work Types
- •Work in confined spaces
- •Work involving hazardous atmospheres
Risk Assessment
1.Isolation and Lock-Out/Tag-Out (LOTO)
| Hazard / Risk | Initial Risk | Control Measures | Residual Risk | Responsibility |
|---|---|---|---|---|
| Inadvertent energisation or introduction of hazardous substances | Catastrophic | Apply full LOTO procedure: isolate all energy sources (electrical, pneumatic, hydraulic, chemical), fit personal locks and tags to each isolation point, drain and de-pressure all lines connected to the vessel, and verify zero-energy state with multi-point testing. Maintain an isolation register and confirm all workers have applied their personal lock before any person approaches the entry point. Assign a designated Isolation Authority who holds the master isolation certificate. | Low | Permit-to-Work Issuer / Site Supervisor |
| Failure to identify all energy sources | High | Conduct a pre-entry P&ID (Piping and Instrumentation Diagram) review with the asset owner to identify every inlet, outlet, vent, drain and instrumentation point. Mark up an isolation plan drawing, physically walk the line to confirm each isolation, and have a second person verify the completed isolation before entry is permitted. | Low | Site Supervisor / Permit Issuer |
2.Atmospheric Testing
| Hazard / Risk | Initial Risk | Control Measures | Residual Risk | Responsibility |
|---|---|---|---|---|
| Oxygen-deficient or oxygen-enriched atmosphere causing asphyxiation or fire | Catastrophic | Test atmosphere at entry point and at multiple depths (top, middle, bottom) using a calibrated 4-gas monitor (O2, LEL, CO, H2S) before entry and continuously during work. Acceptable ranges: O2 19.5–23.5%, LEL <5%, CO <25 ppm, H2S <1 ppm. If readings are outside limits, purge with fresh air, re-test, and only permit entry when results are within acceptable range. Maintain continuous monitoring with audible/visual alarms throughout the task. | Low | Confined Space Standby Person / Entry Supervisor |
| Toxic gas release during entry from residues | Catastrophic | Review vessel contents history and obtain Safety Data Sheets for all previous materials. Carry out pre-purge with inert gas if flammable residues are present, then displace with fresh air. Entrants wear supplied-air respirators until 3 consecutive clear atmospheric readings are achieved at 5-minute intervals. Keep standby person at entrance with rescue equipment on standby at all times. | Moderate | Entry Supervisor / Safety Officer |
3.Entry and Egress
| Hazard / Risk | Initial Risk | Control Measures | Residual Risk | Responsibility |
|---|---|---|---|---|
| Worker unable to self-rescue or retrieve due to structural layout | Catastrophic | Fit each entrant with a full-body safety harness attached to a tripod-mounted mechanical retrieval device positioned over the entry point. Standby person holds the retrieval line and maintains verbal or visual contact at all times. If contact is lost for more than 30 seconds, initiate rescue plan immediately. Entrants must never progress further than the retrieval length allows. | Moderate | Standby Person / Entry Supervisor |
| Slips, trips, and falls on wet or corroded internal surfaces | High | Inspect internal surfaces by camera before entry. Provide non-slip temporary walkway boards or grating where surfaces are wet or corroded. Workers wear slip-resistant footwear rated for the chemical environment. Lighting of at least 200 lux (intrinsically safe) must be deployed inside the vessel before entry. | Low | Entrant / Site Supervisor |
4.Work Activities Inside the Tank
| Hazard / Risk | Initial Risk | Control Measures | Residual Risk | Responsibility |
|---|---|---|---|---|
| Heat stress in hot or poorly ventilated vessels | High | Measure Wet Bulb Globe Temperature (WBGT) inside the vessel before and during entry. Implement work-rest schedule: maximum 20 minutes work with 40 minutes rest if WBGT exceeds 28°C. Supply cooled forced ventilation. Workers must be monitored for signs of heat illness by standby person. Provide cool drinking water and electrolyte replacement immediately outside the entry point. Rotate workers and maintain an entry/exit log. | Moderate | Entry Supervisor / Safety Officer |
| Ignition of flammable residues during cleaning or grinding | Catastrophic | No hot work (grinding, welding, cutting) permitted inside the vessel until LEL reading is 0% on a calibrated gas monitor. Issue a separate hot work permit if hot work is required. Use only intrinsically safe or air-powered tools for routine cleaning. Remove all flammable residues and wash down with water before work commences. Conduct atmospheric test immediately before each work session. | Moderate | Permit Issuer / Entrant |
5.Emergency Rescue
| Hazard / Risk | Initial Risk | Control Measures | Residual Risk | Responsibility |
|---|---|---|---|---|
| Delayed rescue of incapacitated entrant | Catastrophic | Establish a written emergency rescue plan before entry commences, including roles, equipment locations, emergency services contacts, and hospital route. Conduct a toolbox talk covering the plan with all workers. Standby person must remain at entry point with retrieval device, fully operational at all times. A second standby person must be available to call 000 while retrieval is in progress — no single standby person may enter to rescue without backup. Rescue equipment (SCBA, stretcher, first aid kit) must be staged within 5 metres of the entry point. | Moderate | Entry Supervisor / Standby Person |
Relevant Codes of Practice
Worker Acknowledgement
By signing below, I confirm that I have read, understood and agree to comply with this Safe Work Method Statement.
Name: ___________________Date: ___________________
Signature: ___________________________Name: ___________________Date: ___________________
Signature: ___________________________Name: ___________________Date: ___________________
Signature: ___________________________Name: ___________________Date: ___________________
Signature: ___________________________Name: ___________________Date: ___________________
Signature: ___________________________Name: ___________________Date: ___________________
Signature: ___________________________Name: ___________________Date: ___________________
Signature: ___________________________Name: ___________________Date: ___________________
Signature: ___________________________