Important: This SWMS template is provided as a starting point only. It must be reviewed and customised to reflect the specific conditions, hazards, and controls for your workplace and task. The PCBU remains responsible for ensuring the SWMS is suitable for the specific work. This template does not constitute legal advice. Refer to your state or territory WHS regulator for compliance requirements.

Concrete, Masonry & Roofing

Concrete Pumping — Safe Work Method Statement

Safe Work Method Statement for concrete pump setup, operation, and washout including boom pump and line pump operations, in compliance with Australian WHS legislation and AS 2550.15.

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Personal Protective Equipment

Hard hatSafety glasses or gogglesChemical-resistant rubber glovesSteel-capped safety boots (gumboots for placement areas)High-visibility vestP2 respirator (for dry additive handling)Hearing protection near pump engine

High Risk Construction Work Types

•Work at height involving the risk of falling more than 2 metres
•Work on or near energised electrical installations or services
•Work involving the use of explosives

Risk Assessment

1.Site assessment and pump positioning

Hazard / Risk	Initial Risk	Control Measures	Residual Risk	Responsibility
Boom pump contact with overhead powerlines during boom deployment	Catastrophic	Before positioning the pump, conduct a site inspection to identify all overhead powerlines within the boom's working radius. The boom pump must not be set up within a horizontal distance where the deployed boom could come within 3 metres of any overhead powerline (or greater for higher voltages per the AS 2550.15 exclusion zone table). Contact the DNSP before setup if powerlines are in proximity. Use a spotter dedicated to powerline observation during all boom deployment and retraction. Never work under or through powerlines with the boom.	Moderate	Pump Operator / Site Supervisor
Pump vehicle instability and outrigger collapse causing tip-over	Catastrophic	Position the boom pump truck on firm, level ground. Inspect ground conditions for voids, underground services, soft fill, or drainage structures that could fail under the point load of the outriggers. Use purpose-built outrigger pads of adequate size to distribute the load (minimum 600 mm x 600 mm x 50 mm hardwood or engineered composite pads for standard units). Deploy all outriggers fully before extending the boom. Never extend the boom beyond the manufacturer's load chart limits for the configured outrigger span. Verify ground conditions with the site engineer where ground strength is uncertain.	Moderate	Pump Operator / Site Engineer

2.Pipeline assembly and pressure testing

Hazard / Risk	Initial Risk	Control Measures	Residual Risk	Responsibility
Pipeline blowout under pressure causing concrete ejection injury	High	Inspect all concrete pump hoses, steel pipes, clamps, and rubber end hoses before assembly. Remove from service any pipe or hose showing significant wear (wall thickness below manufacturer minimum), kinking, cracking, or damaged clamp ends. Ensure all pipeline clamps are fully secured with the safety clip in place — a loose clamp can become a fatal projectile under 100+ bar pressure. Keep all personnel clear of the pipeline during the initial prime and pressure-up phase. Never stand in the line of a hose end during pumping. Wear safety glasses and hard hat at all times near the active pipeline.	Moderate	Pump Operator / Labourer

3.Concrete placement operations

Hazard / Risk	Initial Risk	Control Measures	Residual Risk	Responsibility
Hose whip during blockage clearing causing struck-by injury	High	In the event of a line blockage, depressurise the entire pipeline before any attempt to clear the blockage. Reverse the pump to relieve pressure before disconnecting any fitting. Never attempt to clear a pressurised hose by striking, kinking, or pulling on the hose. Use only the pump-reverse and manual push-through procedure approved in the operator's manual. Keep all non-essential personnel at least 5 metres clear of the pipeline during blockage clearing. The pump operator must maintain communication with all placement personnel via radio or hand signals.	Low	Pump Operator
Chemical burns from wet concrete contact during placement	Moderate	All concrete placement workers must wear rubber gumboots, chemical-resistant rubber gloves, and safety glasses during concrete placement. Change gloves if they become saturated with concrete. Wash skin immediately with water if concrete contact occurs. Wash boots at the end of each placement. Keep a first-aid kit and clean water accessible at the placement area. Do not allow workers to stand in pooled concrete for extended periods.	Low	Concretor / Site Supervisor
Worker falls into open excavation or slab edge during placement	High	Identify all open edges, excavations, and slab voids before commencing the pour. Install temporary edge protection or barricading at all slab edges from which a worker could fall more than 2 metres. Do not remove edge protection to facilitate placement — adapt the hose run instead. Mark and guard all penetrations and void formers in the slab. Ensure adequate lighting for early morning or evening pours. Assign a designated worker to manage hose movement near open edges.	Moderate	Site Supervisor / Concretor

4.Pump washout and pipeline clearing

Hazard / Risk	Initial Risk	Control Measures	Residual Risk	Responsibility
High-pressure water or concrete ejection during washout	High	During washout, maintain exclusion zone around the pipeline end where the pig or sponge ball is discharged. The discharge end of the pipeline must be pointed into a washout catcher (skip or bucket) and never towards personnel. Ensure all workers are clear of the pipeline end before commencing the blow-through. Use only the manufacturer's approved washout ball for the pipeline diameter. Do not exceed the water pressure specified for washout. Wear safety glasses during all washout operations.	Low	Pump Operator

Relevant Codes of Practice

Worker Acknowledgement

By signing below, I confirm that I have read, understood and agree to comply with this Safe Work Method Statement.

Name: ___________________Date: ___________________