SWMS template · Concrete, Masonry & Roofing

Concrete Pouring and Finishing — Safe Work Method Statement

Safe Work Method Statement for concrete pouring, screeding and finishing operations on construction sites, including slab-on-ground, elevated slabs and footings poured by truck agitator or concrete pump.

Last reviewed

Category
Concrete, Masonry & Roofing
HRCW
1 category
Job steps
3
Hazards rated
6
PPE items
6

Concrete pouring and finishing is a routine but hazard-intensive construction activity that triggers HRCW obligations under several categories in regulation 291 of the model WHS Regulations. Where the pour involves an elevated slab or formwork at height, the risks of falls exceeding 2 metres and structural collapse of formwork bring the work firmly within the HRCW framework, requiring a SWMS to be prepared and implemented before work begins.

There are no specific trade licences required for concrete finishing itself, but the work involves interaction with plant (concrete pumps, agitator trucks) and must comply with the relevant Australian standards. AS 3600 (Concrete Structures) governs structural design, while AS 1379 (Specification and supply of concrete) sets requirements for the concrete mix. Where a concrete pump is involved, the Safe Work Australia guidance on concrete pumping and AS 2550.15 apply to the plant operator. All plant operators must be trained and competent, and the pump must be registered under WHS Regulations if required.

The primary health risk from concrete work is dermal exposure to wet cement, which is highly alkaline and causes chemical burns and cement dermatitis with prolonged skin contact. Nitrile or rubber gloves and waterproof knee pads are essential PPE for finishing crews. Inhalation of concrete dust during mixing, dry sweeping, or grinding creates RCS exposure and must be controlled using water suppression or local exhaust ventilation. Manual handling hazards are significant — concrete buckets and hand tools used repetitively in awkward postures are a leading cause of musculoskeletal injury.

To customise this template, document the pour volume and method (direct from agitator, pump, crane and kibble), the formwork and falsework details if applicable, the site access route for the concrete truck, the mix design including any admixtures, and the weather conditions and their impact on pour scheduling. Elevated slab pours require a separate formwork SWMS addressing propping, stripping, and reshoring requirements.

This SWMS applies across all Australian jurisdictions. Victorian users should cross-reference the OHS Regulations 2017 and any WorkSafe Victoria guidance on concrete construction.

High Risk Construction Work Types

  • Work in an area with movement of powered mobile plant

Personal Protective Equipment

  • Safety Boots (Steel Capped, waterproof)
  • Safety Glasses
  • Chemical-Resistant Gloves (concrete rated)
  • High Visibility Vest
  • Hard Hat
  • Waterproof Clothing or Apron

Risk Assessment

RatingsCatastrophicHighModerateLow

Step 1Formwork and reinforcement inspection

Hazard / RiskInitial RiskControl MeasuresResidual RiskResponsibility
Formwork collapse under load of wet concreteCatastrophicFormwork designed and inspected by competent person before pour. Shoring checked. All tie bolts secured. Spreaders in place. No pour to commence until sign-off received from formwork inspector.LowSite Supervisor / Formwork Inspector
Reinforcement bar (rebar) impalement injuryHighRebar caps on all vertical rebar. Plywood or timber covers over rebar mats where workers must walk. Designated safe access paths. No jumping over rebar.LowAll Workers

Step 2Concrete delivery and placement

Hazard / RiskInitial RiskControl MeasuresResidual RiskResponsibility
Agitator truck or concrete pump entanglement or struck-byCatastrophicSpotter required to guide concrete trucks on site. Exclusion zone around operating pump. No workers to stand in truck reversing path. Hi-vis vest and hard hat mandatory.LowSpotter / Site Supervisor
Concrete pump hose whip injuryHighSecure all hose couplings before pumping. Stand clear of hose end when starting pump. All workers clear of hose before blockage is cleared. Operator trained in pump operation.LowPump Operator

Step 3Screeding, vibrating and finishing

Hazard / RiskInitial RiskControl MeasuresResidual RiskResponsibility
Chemical burns from prolonged concrete contactHighWaterproof gloves and boots mandatory. Change wet clothing immediately. Rinse skin exposed to concrete with clean water. First aid kit with eye wash station on site.LowAll Workers
Musculoskeletal strain from sustained screeding postureModerateRotate workers on screeding tasks. Appropriate length tools to minimise bending. Pre-task stretching. Take breaks every 45 minutes.LowAll Workers

Relevant Codes of Practice

Worker Acknowledgement

By signing below, I confirm that I have read, understood and agree to comply with this Safe Work Method Statement.

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